Extension of the SMD production line
State-of-the-art pick-and-place machines from FUJI increase production capacities
HESCH Industrie-Elektronik GmbH is expanding its electronics production. After the takeover by AXXERON Technologies GmbH, the SMD production line was expanded by two state-of-the-art AIMEX IIIc automatic placement machines from FUJI. This increases throughput to up to 80,000 components per hour.
HESCH has been relying on FUJI’s high-performance placement machines for more than 13 years. Not only do they offer very high manufacturing quality, but they can also be changed over very quickly. This flexibility is extremely important because HESCH, as an electronics developer and manufacturer, also offers small series production. Every year, HESCH develops about 30 new measurement and control components for its customers. “With the new models, we are increasing the degree of automation, improving process quality and reducing throughput times,” says HESCH Managing Director Werner Brandis, explaining the use of the FUJI machines.
With the new models, we are increasing the degree of automation, improving process quality and reducing throughput times.
Werner Brandis | Managing Director
With the two new AIM IIIc systems, the company is bringing the latest generation of the FUJI assembly system into production. While the previously used AIM machine achieved a maximum throughput of 30,000 components per hour, production volumes of up to 80,000 components are now even possible in 2-head mode. The pick-and-place machines have been specially developed for high-mix production. They process both very small and very large parts and mount 2 PCBs simultaneously. With 260 feeder slots available, all components relevant to the production process can be loaded, so changeover times are minimal. “HESCH produces over 300 different circuit boards, so it is an advantage if the changeover takes little time. Highly complex PCBs, which in the past required two assembly passes, are now assembled in one pass“, reports Alexander Wicht, the team leader of the flat module production.
HESCH is also one of the first companies in the industry to use Fuji’s new Glue Tool. This gives components that are difficult to process an additional fixation, which ensures that the component does not slip during the soldering process. The automatic machines can be loaded quickly and assemble PCBs up to a size of 508 x 400 mm with a placement accuracy of ±0.025 mm. Extensive checks (LCR/coplanarity) prevent errors in the placement of components on the PCB.
With the new placement machines, HESCH is creating the prerequisites for optimally meeting its customers’ requirements in the future as well
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